ESD-Safe Hardwall Cleanroom

Challenge: Precision electronics, semiconductor, micro-component and new energy battery manufacturing environments need adherence to both cleanroom cleanliness standards and ESD electrostatic discharge protection standards. Conventional cleanroom testing identifies airborne particle levels only, and has not taken into account other important ESD risks, such as the accumulation of static electricity, instantaneous electrostatic discharge, lack of stable grounding and anti-static surface performance that cannot be qualified. The lack of ESD control will often cause chips to break down or damage components or cause a short circuit, resulting in low production yield. Unstandardized testing procedures will prevent meeting ISO certification, also lead to customer audit failures, competency audit failures, incomplete qualification records, and also possibly result in batch product quality issues or production shutdowns.

Solution: Our complete ESD-Safe Hardwall Cleanroom validation service includes Cleanroom Environmental Cleanliness Testing as well as Professional ESD Performance Verification: all three qualifications have been completed and implement standardized factory qualification in accordance with the requirements set forth by the ISO 14644 and ANSI/ESD S20.20 industry standards for Cleanroom Environmental Cleanliness Testing, ESD Performance Verification, and ESD Factory Qualification.

Our complete test items include: airborne particle concentration, counting, HEPA/ULPA Filter Integrity and Leakage Detection, Air Change Rate Testing and Airflow Uniformity Testing, Pressure Cascade Stability Verification, and Temperature and Humidity Accuracy Calibration, while also completing all core ESD Testing such as Surface Resistance Detection, Grounding System Continuity Verification, Static Decay Time Measurement, Ionizer Balance Inspection, and ESD Protective Material Compatibility Testing.

To verify full-life-cycle compliance through a complete four-stage qualification (DQ, IQ, OQ and PQ) process for ESD cleanrooms, we utilize DQ to verify that the design scheme matches the production process and the corresponding industry risk standards; IQ to verify the installation of anti-static panels, grounding devices and filtration systems are standardized; OQ to verify that the stable parameters under no-load conditions verify that the cleanroom is qualified and has no static hazards; and PQ to verify that the cleanroom continues to function and provide an environmentally controlled environment providing a stable cleaning environment as evidenced by long-term monitoring under actual production loading conditions.

The Core Value to Our Customers and Our Compliance Guarantee: All testing performed with calibrated instruments with records and reports permanently retained in real-time, with holder records as part of the enterprise internal quality. We provide customers with documentation and records of complete qualifications to support their enterprise qualification files, to also support third-party certification, and in support of global customers during their factory audits. We also offer Custom Routine Monitoring, Regular Retesting, and Professional ESD Maintenance Solutions for long-term compliance to cleanroom and ESD Standards, reduced product defect rates, elimination of safety risks related to products during manufacturing, and all qualifying requirements for high-precision manufacturers.